粉末冶金燒結(jié)爐
Powder metallurgy sintering furnace
粉末冶金燒結(jié)爐的應(yīng)用簡介/Application
用于粉末合金成型的脫氣、脫脂、燒結(jié)一體化處理,適用于多品種,小批量注射成型產(chǎn)品,MIM專用設(shè)備
It is used for gas removal, defatting and sintering of powder alloy molding , suitable for multi-variety, small batch injection molding products, MIM special equipment.
粉末冶金燒結(jié)爐的產(chǎn)品特點(diǎn)/characteristic
1.采用多區(qū)加熱器布置,爐溫均勻性好
The arrangement of multi-zone heater is adopted, and the furnace temperature is uniform.
2. 采用方形脫脂箱,以應(yīng)對(duì)大量成型劑,對(duì)爐內(nèi)元件無污染
The square defatting box is used to deal with a large number of molding agents and there is no pollution to the components in the furnace.
3. 具備柔性抽真空、真空燒結(jié)、微正壓燒結(jié)等功能
It has the functions of flexible vacuum extraction, vacuum sintering, micro-positive pressure sintering and so on.
4.采用*新的隔熱結(jié)構(gòu)和材料,抗壓力強(qiáng),節(jié)能明顯
The latest thermal insulation structure and materials is used, the pressure resistance is strong, and the energy saving is obvious.。
5.采用上位機(jī)操作,PLC集中控制,操作簡單,可靠性高
It adopts upper computer operation, PLC centralized control, simple operation and high reliability.。
6.具有超溫超壓等故障報(bào)警,機(jī)械式自動(dòng)壓力保護(hù),自動(dòng)超壓泄壓保護(hù),動(dòng)作互鎖等功
It has the functions of overtemperature and overpressure alarm, mechanical automatic pressure protection, automatic overpressure relief protection, action interlock and so on, and the safety of the equipment is high.
7.具備遠(yuǎn)程操作、遠(yuǎn)程故障診斷和遠(yuǎn)程軟件升級(jí)等功能
Remote operation, remote fault diagnosis and remote software upgrade functions,etc.
粉末冶金燒結(jié)爐的產(chǎn)品規(guī)格/product specifications
注:特殊規(guī)格要求可根據(jù)客戶要求定制
Note: Special specification requirements can be customized according to customer requirements
| 技術(shù)參數(shù) Technical parameter | PJSJ-gr-30-1600 | PJSJ-gr-60-1600 | PJSJ-gr-100-1600 | PJSJ-gr-200-1600 | PJSJ-gr-450-1600 |
| 有效空間 (mm) Useful space | 200×200×300 | 300×300×600 | 300×300×900 | 400×400×1200 | 500×500×1800 |
| 裝爐重量 (Kg) Charging weight | 100KG | 200KG | 400KG | 600KG | 1000KG |
| 抽氣速率 Pumping rate | 10min 內(nèi)到 5Pa | 10min 內(nèi)到 5Pa | 10min 內(nèi)到 5Pa | 10min 內(nèi)到 5Pa | 10min 內(nèi)到 5Pa |
| 冷卻方式 Cooling-down method | 惰性氣體 inert gases | 惰性氣體 inert gases | 惰性氣體 inert gases | 惰性氣體 inert gases | 惰性氣體 inert gases |
| 溫度均勻性 Temperature homogeneity | ±3℃ | ±3℃ | ±3℃ | ±3℃ | ±3℃ |
| 設(shè)計(jì)壓力 Design pressure | 1 MPa,6MPa,12MPa(或客制化) 1 MPa,6MPa,12MPa (or customized) | ||||
| 泄漏率 Leak(age) rate | 0.5pa/h | ||||
| 極限真空度 Final vacuum | 4.0*10-1pa | ||||
| 額定工作溫度 Max. working temperature | 1600℃(或客制化) 1600 ℃ (or customized) | ||||
| 極限真空度 Final vacuum | 4.0*10-1Pa(或客制化) 4.0*10-1Pa (or customization) | ||||
| 收蠟率 Wax collection rate | 97.50%(選配) 97.50% (optional) | ||||
| 允許導(dǎo)入氣體 Gas introduction allowed. | N2、H2、Ar(可選任意氣體)(選配) N2, H2, ar (optional gas) (optional) | ||||
| 燒結(jié)工藝 Sintering process | 真空、分壓燒結(jié)、加壓燒結(jié) Vacuum, partial pressure sintering, pressure sintering | ||||
| 脫脂工藝 Degreasing process | N2 負(fù)壓、H2 大氣壓(選項(xiàng)) N2 negative pressure, H2 atmospheric pressure (option) | ||||
| 冷卻工藝 Cooling process | 真空、強(qiáng)制 Vacuum, forced | ||||
以上參數(shù)可根據(jù)工藝要求調(diào)整,不作為驗(yàn)收依據(jù),具體以技術(shù)方案和協(xié)議為準(zhǔn)
The above parameters can be adjusted according to the process requirements, not as a basis for acceptance, the specific technical plan and agreement shall prevail
粉末冶金燒結(jié)爐的配置選擇/Configure select
| 爐型結(jié)構(gòu) Furnace structure | 單室臥式 Single,horizontal room | 單室立式 single, vertical chamber | ||
| 可設(shè)計(jì)流水線組合,多臺(tái)釬焊爐共用一套真空系統(tǒng),爐外運(yùn)輸系統(tǒng) Can design assembly line combination, multiple brazing furnaces share a set of vacuum system,out-of-furnace transportation system | ||||
| 爐門開啟方式 Furnace door opening mode | 回轉(zhuǎn)式 rotary | 平開式 Flat type | ||
| 真空泵組和真空計(jì) Vacuum pump set and vacuum gauge | 進(jìn)口 Imported | 高品質(zhì)國產(chǎn) High quality Made in China | ||
| 真空度 Vacuum degree | 高真空 High vacuum | 中真空 medium vacuum | ||
| PLC | 西門子 Siemens | 歐姆龍 OMRON | 三菱 Mitsubishi | |
| 溫控儀表 Thermostat meter | 歐陸 EUROTHERM | 日本島電 Electric conduction | ||
| 熱電偶 Thermocouple | C 分度號(hào)(鎢套管 / 鉬套管) C score number (tungsten casing / Mo casing) | |||
| 記錄儀 Grapher | 有紙記錄儀 Paper recorder | 無紙記錄儀 Paperless recorder | ||
| 人機(jī)界面 Human-computer interface | 模擬屏 Analog screen | 計(jì)算機(jī)觸摸屏 Computer touch screen | ||
| 電器元件 Electrical component | 高品質(zhì)國產(chǎn) High quality domestic | 施耐德 Schneider | 西門子 Siemens | |




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